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Acrosport II Wing Inspection

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WRM

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Jan 19, 2014
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1C5 Clow Airport Bolingbrook, IL
I am the proud owner of an Acrosport II built by a fellow in Wadsworth OH in the mid 90s. I have flown the aircraft for about 300 hours since I purchased it in 2003. During that period, I performed owner assisted annuals signed by my friendly A&P/A&I.

The wings were constructed with minimal provisions for internal inspection. Specifically, the upper wings have no inspection holes or provisions for inspection holes, i.e. no inspection rings and fabric patches were installed during the initial cover job. One inch diameter holes with a steel cap are provided to enable access to the flying wire nuts. The lower wings each have an inspection hole that allows access to service the bell crank assembly and one inch diameter holes for access to the landing wire nuts. Similarly, no provisions have been made for future inspection holes.

Recently I sought the services of a new A&P, a fellow with fairly extensive tube and fabric B-plane experience and former builder of a Christen Eagle. My new A&P is advising me to open up the four wings of my Acrosport for detailed inspection, by cutting a minimum of 6 inspection holes in the bottom of each wing to allow inspection of each termination of the drag and antidrug wires at the compression ribs and pull blocks. He noted that the compression ribs are not solid and similar construction in the Pitts and Eagle had exhibited some failures.

I have an original green plan set for the Arco II, but it does not show any recommendations for the installation of inspection holes in the wing assemblies. Is there any guidance available? For example, American Champion Corp provides very specific recommendations for locating spar inspection holes in Service letter 417 Rev C.

Has anyone considered large drain holes allowing insertion of a borescope?

Thank you.
 

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