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Skybolt Control Linkage

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Jan

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Advice would be appreciated.
As per ASTM F2245 and EAA Canada Technical Committee flight test of Skybolt in 1977 I assumed pilot stick forces of 100 lbs for pitch and 41 lbs for roll.
This results in 252 lbs force in aileron push-rods between torque tube and lower wing aileron. For push-rods from torque tube to idler and from idler to bell crank each rod end is secured by 2 No 10-32 bolts providing an ultimate load capacity of about 6000 lbs (bearing on .049 tube wall) and yield capacity of 4400 lbs. For push-rod from bell crank to aileron each rod end is secured by 2 No AN470AD3 rivets providing an ultimate load capacity of 870 lbs and yield capacity of 488 lbs. So both fixing systems for the rod-ends are adequate. IMG_4618.jpgIMG_4619.jpgMy question is, why this huge difference in load carrying capacity in the same linkage?
 

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